Maximum Cross-sectional Dimension of Workpiece | 8 inch/10inch | Loading Method | Front Loading |
Maximum Length of Workpiece | 300mm | Maximum Capacity of Cutting Fluid Tank | 150L |
Wire Diameter | ≥Φ0.10mm | Maximum Flow Rate of Cutting Fluid Pump | 180L/min |
Maximum speed of steel wire operation |
30m/s | Cutting Fluid Temperature | 15-30°C,Temperature Fluctuation±0.5°C |
Maximum Storage Capacity of Take-up Wheel | 300~800km | TTV Control | Average Value ≤15μm |
Swinging Angle of Fixture | 0±12° | WARP Control | Average Value ≤30um |
Wire Running Mode | Bidirectional/Unidirectional | BOW Control | Average Value ≤20μm |
Wire Tension | 0-50N | Spindle Box Lubrication Mode | Grease Lubrication |
Number of Main Cutting Rollers | Rollers 3 | Total Power | 120 kw |
Number of Tension Wheels | 2 | Equipment Dimensions | 4300x2200x3400mm |
Feed Slide Travel | 250mm | Equipment Weight | 13.5t |
1、The machine base, spindle box support, vertical feed column, and feed slider are all cast as integral structures, using high-precision machine tools for a stable machine structure;
2、The spindle adopts imported NSK bearings, and the spindle box structure is independently developed and assembled, with precision higher than industry standards;
3、Imported Siemens motion control system and motor ensure stable operation over extended periods;
4、The fixture employs a swing mechanism, ensuring even cutting forces through oscillating cutting of the workpiece;
5、Spindle cooling uses an independent water tank to achieve large flow control, addressing internal condensation issues in the spindle box;
6、Automated matching design allows for one-key material feeding and one-key automatic tool alignment on a single machine;
7、TTV, WARP, BOW, surface lines, edge chipping, and wire breakage rate are well controlled;
8、The crystal holder employs a patented T-slot positioning to ensure accurate crystal orientation;
9、The self-developed patented software control system ensures precise wire tension control.